Engineering Standards & Codes|Govt. of India Udyam Framework
Case Study // P03Sector: Power & Infrastructure

KSU Utility Tunnel – MTHW & CA Pipeline

Transient hydraulic (surge) analysis and comprehensive piping stress assessment for the Medium Temperature Hot Water (MTHW) and Compressed Air network.

Representative Project Experience (Team Track Record):

PYPTRON Engineering’s core engineering team gained deep execution experience through prior professional associations with leading international engineering consultancies, EPC contractors, and plant operators. Representative case projects illustrate technical proficiency under specific verified scope boundaries. This representative case reflects historical professional execution by members of our core engineering team prior to corporate incorporation. Operator identities, specific commercial relationships, and proprietary outcomes are maintained under strict non-disclosure compliance.

KSU Utility Tunnel – MTHW & CA Pipeline
Illustrative Analytical Model Representation
Verified Technical Data

Case Parameters & Specifications

Facility:KSU Utility Tunnel
Pipelines:MTHW & CA Networks
Analysis:Hydraulic Transient Surge & Piping Stress
Contractor:Confidential EPC Contractor
Solvers: Bentley HAMMER, CAESAR IICodes: ASME B31.1, AWWA Standards

Engineering Challenge

Mitigating extreme acoustic pressure surges caused by sudden pump trips and rapid valve closures along an extensive utility tunnel piping network carrying medium temperature hot water and compressed air.

Verified Scope of Work

  • Transient hydraulic surge analysis of MTHW network
  • Pump trip, power failure, and valve rapid closure simulations
  • Evaluation of maximum/minimum pressure margins and vacuum collapse risks
  • Surge vessel sizing and relief valve placement recommendations
  • Piping flexibility and thermal stress evaluation adhering to ASME B31.1

Engineering Methodology & Analytical Steps

PHASE 01

Hydraulic network transient modeling using the Method of Characteristics in Bentley HAMMER

PHASE 02

Pump trip and emergency power outage transient pressure wave propagation tracking

PHASE 03

Air vessel volume, bladder pre-charge, and surge relief valve placement sizing

PHASE 04

Piping thermal expansion and dynamic surge force extraction into CAESAR II per ASME B31.1

Technical Deliverables

  • 01.Transient Hydraulic Surge & Water Hammer Simulation Report
  • 02.Surge Vessel & Air Relief Valve Sizing Calculations
  • 03.ASME B31.1 Code Piping Stress & Thermal Flexibility Dossier
  • 04.Dynamic Unbalanced Surge Support Load Schedule

Governing Standards

ASME B31.1AWWA Standards
* Applied as engineering reference baselines.
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